Free toolsOEE

OEE calculator.

Overall equipment effectiveness for one machine or cell over one shift. See availability, performance and quality, how many minutes each one cost you, and which loss to attack first. Runs in your browser.

One shift

Breakdowns, setups and changeovers, waiting for material, operators or approval.

The fastest cycle the process can sustain for this part, not the average.

Results

Enter one shift of data, or try the sample: an eight-hour shift with 30 minutes of breaks, 47 minutes of unplanned stops, a 60 second ideal cycle, 330 parts and 9 rejects.

How OEE is calculated

OEE multiplies three ratios. Each one isolates a different kind of loss.

Availability
Run time divided by planned production time. Planned time is the shift minus planned breaks; run time is planned time minus unplanned stops, setups and waiting.
Performance
Ideal cycle time multiplied by total parts, divided by run time. It captures slow cycles and short stops while the machine is nominally running.
Quality
Good parts divided by total parts. Scrap and rework both count as losses, because they used machine time.
OEE
Availability × performance × quality, which equals good parts multiplied by ideal cycle time, divided by planned production time.
Where to use it
On the constraint first. Raising OEE on a machine with spare capacity doesn't increase the shop's output. See how to find the real bottleneck.

Low OEE, and not sure why?

A bottleneck analysis measures where the time really goes at your constraint, and sets out the cheapest ways to win it back before you spend on capacity.